Continuous Flow Synthesis for Safer Bulk HEM Production
Scalable High Energy Materials (HEM) Synthesis
Tags: IIT Bombay, India, Security & First Responders, Science & Exploration
This technology introduces a continuous flow methodology for the safer and scalable synthesis of High Energetic Materials (HEM), addressing challenges posed by their sensitivity to heat, shock, and spark. Using micro-channel flow reactors, the process ensures better heat and mass transfer, enabling bulk production of high nitrogen energetic compounds like DNAN and CTA under controlled, industry-relevant conditions. Applications include the production of primary and secondary explosives for defense and aerospace sectors, enhancing indigenous capabilities. A prototype has been developed, successfully producing these compounds at gram to kilogram scales, offering a safer and more compact alternative to traditional batch synthesis. The methodology supports on-demand production while reducing hazards and plant footprint, making it valuable for organizations like DRDO and ISRO.
IP Type or Form Factor: Patent Pending; Process & Method
TRL: 4 - minimum viable product built in lab
Industry or Tech Area: Defense & Security; Space & Satellites
